World-Class Custom Plastic Manufacturing and Tooling
At Natlus URD Manufacturing, our capabilities extend far beyond standard off-the-shelf components. We offer comprehensive, Fortune 500-level custom engineering and plastic manufacturing solutions. Operating as a full-service contract manufacturer, we specialize in highly complex injection molding techniques, including multi-shot, insert, and precision overmolding. From rigorous Design for Manufacturing (DFM) analysis and rapid prototyping to full turnkey box-build assemblies and global logistics, our state-of-the-art facilities are equipped to scale your custom project seamlessly from concept to mass production.
Advanced Manufacturing Capabilities
Bringing over two decades of expertise to the plastics manufacturing industry, we serve Fortune 500 companies across the automotive, consumer electronics, and wearables sectors. Our facility specializes in highly complex injection molding techniques, with distinct global strengths in Multi-Shot Molding (including two-shot, three-shot, and advanced four-shot processes), Insert Molding, and Overmolding. These capabilities extend far beyond standard plastics, encompassing specialized applications such as Liquid Silicone Rubber (LSR) molding, high-performance PEEK molding, and delicate PCB and cable overmolding. Whether incorporating metal or magnet inserts for enhanced mechanical strength or engineering completely waterproof, multi-colored housings, we have the technical depth to execute sophisticated, multi-material designs within a single production cycle.
Comprehensive End-to-End Services
Operating as a full-service contract manufacturer, we offer turnkey production solutions that consolidate the entire supply chain under one roof. Our services begin early in the product lifecycle with rigorous Design for Manufacturing (DFM) support, rapid prototyping (including SLA 3D printing and CNC machining), and material selection consultations to drive cost savings. Beyond primary injection molding, we provide an expansive suite of post-processing and secondary services to add immediate value to the final product. This includes foam slitting, precision die cutting, thin sheet extrusion, and automated assembly, alongside aesthetic and functional finishing processes like laser marking, foil stamping, pad printing, and ultrasonic welding. This “one-stop” approach eliminates vendor coordination headaches and significantly streamlines delivery timelines.
State-of-the Art Machinery and Tooling
To support our advanced manufacturing techniques, we have invested heavily in a world-class production facility equipped with cutting-edge machinery. Our in-house tooling department utilizes imported Electric Discharge Machining (EDM) and high-speed CNC machine centers to fabricate incredibly precise, intricate molds. The production floor boasts Krauss Maffei high-speed injection machines, dedicated Double Shot and LSR molding machines, and advanced multi-station rotary systems specifically designed for complex multi-shot production. To support secondary services, the facility also houses specialized hardware such as laser cutters, vacuum hot-pressing machines, and rubber mixers, ensuring we possess the exact hardware required for any customized manufacturing demand.
Rigorous Quality Certifications and Collaborative Service
Our commitment to precision is validated by strict international quality standards; we hold both ISO 9001:2015 and the rigorous automotive-grade IATF 16949:2016 certifications. Quality assurance is deeply embedded into our workflow, utilizing proactive tools like Failure Mode and Effects Analysis (FMEA), comprehensive risk assessments, and strict control plans before production even begins. Every stage of manufacturing is monitored using high-end inspection equipment, including Optical Measuring Machines (OMM), Coordinate Measuring Machines (CMM), and X-Ray Fluorescence Spectrometers (XRF) to guarantee consistent, defect-free output. As a service partner, we act as a collaborative problem solver, prioritizing transparent communication and engineering innovation to help clients push the boundaries of plastic manufacturing.
Ready to Start Your Custom Project?
Stop managing multiple vendors and let us handle your manufacturing from end to end. Send us your CAD files for a DFM review or reach out directly to discuss your project requirements.
Email: isultan@natlusurd.com
